Catalent increases packaging capabilities at Philadelphia facility


Validation of the equipment is planned to be completed by the end of Q1 2022

Catalent increases packaging capabilities at Philadelphia facility

Catalent, a service provider for biopharma, cell, gene and consumer health partners, has increased cold chain packaging capabilities at its Philadelphia facility to support increased demand for the distribution of biologic drugs, and advanced cell and gene therapies.

Work has been undertaken at the facility to expand the packaging area by around 20,000 sqft and includes the addition of seven temperature-controlled processing suites which can operate at either refrigerated or frozen conditions to match the needs of the drugs being handled. Further ambient space has also been added for packaging operations and materials storage.

The suites include serialisation capabilities, designed for small-scale batches of commercial products. Validation of the equipment is planned to be completed by the end of Q1 2022.

“Advanced therapeutics require increasingly complex handling requirements, and the investment we have made in Philadelphia allows Catalent to operate efficient packaging processes and operations, bridging the gap between clinical scale and niche commercial volumes,” said Ann McMahon, General Manager of Commercial & Integrated Development Operations at Catalent Clinical Supply Services. “The specifically designed packaging areas not only provide optimal commercial opportunities for drug developers, but also the safest working conditions for employees in terms of air exchange rates, carbon dioxide monitoring, and ultraviolet air sanitisation.”

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The 200,000 sqft Philadelphia facility is the largest site in the company’s global clinical supply network and its North American centre for clinical supply packaging. It includes an on-site pharmacy to support direct-to-patient services for clinical trials, as well as access to the company’s supply services, primary and secondary packaging capabilities, temperature options for storage and distribution, and clinical returns and destruction services.