Sharp Services invests $100m to expand global sterile and packaging capacity across US and Europe

Published: 23-Oct-2025

The investment will boost sterile fill/finish, injectable packaging and oral solid dose capacity across Sharp's US and European sites, strengthening its clinical and commercial manufacturing network to meet growing pharmaceutical demand

Sharp Services has announced a $100m investment across its global facility network to address increasing market demand for established and new medicines. 

With six GMP facilities in the US and three in Europe, Sharp is strategically positioned to provide clinical and commercial solutions worldwide.

Expanding its services across its facility network will further extend the company’s capabilities to meet the needs of clients. 

Kevin Orfan, President and CEO of Sharp, said: “These multi-site investments at Sharp reflect our ongoing commitment to support the evolving needs of our pharma and biopharma clients in each of our core businesses."

"We are strengthening our service offerings across our entire network to provide more capacity, new capabilities and greater efficiency."

"This thereby reinforces our role as a trusted and experienced partner to our clients as we help them bring important medicines to patients around the world."


The investment in new injectable capacity in the US and Europe is in response to strong market demand for assembly and packaging of pre-filled syringes and autoinjectors, along with ancillary services.

Sharp’s facility in the Netherlands is increasing GMP production capacity to accommodate new vial labelling, syringe assembly and injectables packaging, which is due to come online in 2026.  

In Belgium, Sharp has begun a significant warehouse expansion, which will include additional cold-chain and ambient storage and is building out a new syringe blistering production suite.


Over in the US, Sharp’s Allentown campus will add a new pre-filled syringe assembly, labelling and packaging line, a vial labeller and high-speed cartoner, a mid-speed bottling and packaging line for OSD products and automated pouch filling lines for powder and OSD products.

This new equipment will add capacity to support existing products as well as provide capacity for new opportunities.

These investments in Allentown complement the recent $20m investment announcement for autoinjector and pen assembly services at Macungie.

The plan includes the installation of two autoinjectors and pen assembly, labelling and packaging lines at its facility in Macungie.

Sharp’s Bethlehem, PA, site has commenced the installation of a 2-8°C production room with refrigerators and -15°C to -25°C walk-in freezers, two new capsule filling machines and an additional blister line to package OSD products.

These new clinical and commercial capabilities will be operational at the site by the end of 2025.

Sharp has also committed $28m to significantly increase capacity at its sterile manufacturing facility in Lee, MA.

The investment will support the installation of a fourth state-of-the-art isolator-based sterile filling line with lyophilisation and several related infrastructural upgrades.

You may also like