Piramal Pharma Solutions announces $80m expansion plan for sterile injectables facility in Lexington, Kentucky

Published: 1-Oct-2024

Expansion will significantly increase production capacity and operational efficiency

Piramal Pharma Solutions (PPS) has unveiled an $80m investment plan to expand its Lexington, Kentucky facility.

The site specialises in sterile compounding, liquid filling and lyophilisation for sterile injectable drug products, playing a vital role in Piramal Pharma Solutions integrated antibody-drug conjugate development and manufacturing program, ADCelerate.

The investment, financed by bank loans and internal accruals, aims to enhance the site’s existing capacity and capabilities to meet the demands of a rapidly growing market.

With this expansion, Piramal Pharma will strengthen its position as an efficient and reliable global partner for biologic manufacturing, leveraging deep scientific expertise and extensive experience managing complex technical projects.  

The expansion will equip the Lexington site with an additional 24,000 square feet of manufacturing space, a new laboratory and state-of-the-art machinery to scale clients’ products effectively.

Key additions include a new filling line, two commercial-size lyophilisers, a special capping machine, and an external vial washer.

Piramal Pharma Solutions announces m expansion plan for sterile injectables facility in Lexington, Kentucky

Currently, the Lexington site can manufacture 104 product batches per year (utilisation at peak levels). Upon completion of the expansion in Q1 of 2027, this capacity will increase to more than 240 annual batches.

“This expansion represents a strategic investment in the future of Piramal Pharma Ltd. Filling the commercial manufacturing gap enables the Lexington site to access the rapidly expanding injectables market and establish itself as a key player in the segment,” said Nandini Piramal (pictured), Chair, Piramal Pharma Ltd.

Significant research, development, and scientific innovation have driven rapid growth in the injectables market, with an expected market value exceeding $20B by 2028. This growth underscores the necessity for robust commercial-scale manufacturing capabilities. 

As the efficiency and efficacy of injectable treatment options improve, more patients will benefit from these advanced therapies. 

“The injectables market has steadily increased in recent years and there is currently insufficient supply. We are committed to adapting to meet this rising demand,” said Peter DeYoung, Chief Executive Officer, Global Pharma.

“This expansion will significantly enhance the capacity and capabilities of our Lexington facility, positioning Piramal Pharma as a comprehensive partner across the entire product life cycle and enabling us to provide treatment solutions to more patients.” 

Like this story? Subscribe to Manufacturing Chemist magazine for the latest news, updates and expert-written articles from the global pharmaceutical and biopharma sectors. For more information click here.

A number of clients have committed to commercialising their products at the Lexington site following the expansion, marking a significant milestone in Piramal Pharma’s ability to deliver innovative solutions with exceptional, white-glove, science-based service to customers on a larger scale.  

The investment not only fuels Piramal Pharma’s growth but also strengthens the local economy. The expansion will create more than 40 full-time jobs, contributing to the area’s economic development and fostering a diverse, vibrant workforce.
 

You may also like